Home Capabilities Trade Shows About Us Contact Us
Medical Device Industry Advanced Laser Cutting System News
Laser Machining Wire & Sinker EDM Electrochemical Grinding Programming
Laser R&D Services CNC Milling Waterjet Cutting Services Metal Finishing Equipment List
Swiss Micromachining NiTinol Shape Setting Prototype Tool Room Services Cleanroom Services Aerospace
Swiss Prototype Services Electropolishing Lean / Cell Manufacturing Quality Department

Process Validation Services

Process validation begins at Norman Noble, Inc. with a clear understanding of our customers' needs coupled with our Quality Policy, ISO standards and Current Good Manufacturing Practices. During the review process of purchase orders and contracts, our management team develops a validation strategy and a Failure Modes and Effects Analysis that incorporates qualified machinery and trained personnel using the most repeatable and reliable test methods. Process development continues with the manufacturing of “pre-qualification” product. This helps us understand and define the parameters that may affect the outcome of a particular process, such as machining, finishing, assembly and/or packaging process. Our engineering staff may develop multiple Designs of Experiments to further define the ranges of settings for process parameters that may not be fixed. The process will then be qualified by running product at the extremes of these variables, indicating that all products manufactured within the boundaries of these variables produces predictable results. Multiple lots of product are then manufactured and documented at the nominal settings of these parameters, which completes the validation activities.

 
All validation activities are well documented in our internal Device Master Records, with a statistical approach towards certification of product meeting or exceeding our customer’s requirements. Should our customers make any modifications to their product, Norman Noble will be able to draw upon the documented evidence to minimize the impact on product throughput, and will document all process changes properly. In addition, with the approval of the customer, if Norman Noble should develop a new technology that improves throughput or quality, the documented evidence is vital in providing a baseline for justifying any process changes.



Glossary of Validation Acronyms
IQ
Installation Qualification – Documented evidence that the equipment has been installed per the manufacturer’s requirements. Often coupled with an OQ.
OQ
Operation Qualification - Documented evidence that the equipment operates per the manufacturer’s specifications and includes maintenance requirements. Often coupled with an IQ.
I/OQ
Installation/Operation Qualification - A compilation of the IQ and OQ, often performed simultaneously on a recently installed piece of equipment. Also written as IQ/OQ.
PQ
Process Qualification – Documented evidence that a process will provide predictable results. This is often a challenge of a given range of process parameters.
PPQ
Product Performance Qualification – Documented evidence when employing specifically defined operational and manufacturing criteria that a product can be manufactured repeatedly and reliably using a qualified process. This qualification is typically performed over multiple production lots under a variety of conditions, such as day/night shifts and/or including tear down and set up of the process.
DOE
Design of Experiments – An engineering and statistical tool used to identify critical process parameters, their acceptable ranges and their interaction with other process parameters.
FMEA
Failure Mode and Effects Analysis – A documented analysis developed by a cross-functional team to identify and rank potential failure modes of a process/product based upon the severity, rate of occurrence and detectability of the identified failure modes.
MSV
Manufacturing Software Validation – Documented evidence that the process specific software used to perform a task (or multiple tasks) will provide predictable results.
Gage R&R
Gage Reliability and Repeatability – A documented blind test performed on a gage using multiple inspectors and samples to determine the inherent variability in the measuring technique.
TMV
Test Method Validation – A validation of an inspection method for a particular application. The TMV may include multiple gage R&Rs or reference to them.
DMR
Device Master Record – A document that summarizes all documentation relating to the device, production process, packaging and labeling specifications, quality assurance and maintenance procedures and methods.
DHR
Device History Record – The complete record of all production lots of a particular item. It can also be the combination of all information of multiple components making a device or package. In the case of a single component where the entire production was made in one production lot, DHR may be synonymous with Lot History Record.
LHR
Lot History Record – The compilation of documentation of a particular production lot. The LHR may include documentation of the processes (the job router), the material certifications, the certification of outside processes, the finishing certifications and the lot inspection records, including in-process and final inspections and any other quality assurance documents pertinent to that particular lot.
cGMP
(Current) Good Manufacturing Practices – The guidelines of the FDA.
FDA
Food and Drug Administration of the United States of America – A governing body that certifies NNI’s quality system to Federal Register Quality System Register 21 CFR Part 820.
ISO
International Organization of Standards – A governing body that certifies NNI’s quality system to ISO 13485:2003 and ISO 9001:2000.
GHTF
Global Harmonization Task Force – A conglomeration of industry leaders that aid in interpretation and implementation of the various governing body’s requirements.
  Micromachining Facility & Headquarters / Medtech #1
5507 Avion Park Drive, Highland Heights, Ohio 44143
Tel: 800.474.4322 Tel: 216.761.5387 Fax: 216.761.0455
email:
sales@normannoble.net
  Micromachining Facility / Medtech #2
5340 Avion Park Drive, Highland Heights, Ohio 44143

Micromachining Facility / Collamer
1650 Collamer Road, Cleveland, Ohio 44110

Copyright © 2008 Norman Noble, Inc.